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7/28/04

Rotisserie Construction

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I ran into a problem when I went to build the rotating assembly, specifically the pin that fits inside the sleeve. That's why I haven't done an update for a while.

When I bought the round tubing, the pin fit inside the sleeve easily. I believe the heat of welding must have distorted the sleeve to the point where the pin would not fit inside. I spent four days trying various ways of enlarging the sleeve, ranging from a cylinder hone to a sandpaper wheel to a diamond-tipped die grinder bit I borrowed from work. No dice. I couldn't believe how much the sleeve had changed size! Ultimately, I took the pins to work and had the guys in the machine shop take 0.030" off of each pin on the lathe. Result: perfect fit with a great surface for retaining lubricant grease.

Rotator_Pin_342.jpg (28534 bytes)
Turning the pin diameter down slightly
made it fit perfectly in the sleeve.

I also used the sandpaper roll I purchased yesterday to smooth out the inner surfaces of the rotator sleeve to help it rotate properly. It left a really nice, smooth surface.

Rotator_Finish_5342.jpg (50510 bytes)
Inside of rotator sleeve is smoothed to help make rotation easier. Also
note the hole for the grease fitting.

Then I drilled a hole on each side of the sleeve, one in front and one in the rear to supply grease to the rotating assembly. I tapped the hole to accept a grease zerk (1/4-28 threads, by the way). Overkill? Perhaps. But that's the way I do it.

I did make one addition to the blueprint of the rotisserie, and that is a pair of triangular gussets that hold the rotating sleeve to the height-adjustment sleeve. I thought about how the round tubing was welded to the square tubing of the height-adjustment sleeve, and figured that some additional support would be a good idea, especially since I'd made the pin thinner by turning it on the lathe. Stronger is better in this case.

Rotator 2343.jpg (36276 bytes)
I'll be adding some triangular gussets between the round tubing and
the square height-adjustment sleeve (vertical piece on the right).

 

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E-mail me at toolman8@sbcglobal.net

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Last modified on 02/06/2005

Thanks, Fidget!